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Polyethylene blown film machines |
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POLYETHYLENE (HDPE - LDPE) BLOWN FILM MACHINE
Netplasmak produces Blown Film Machines for HDPE (High Density Polyethylene) and LDPE (Low Density Polyethylene) materials in different film widths. These film rolls are used for different purposes such as bag making, plastic greenhouse covering and shrink wrapping.
SHRINK FILM MACHINE
Principles of Extrusion
The extruder is a machine used to form polymer in a continuous manner. The raw material in the form of pellets is placed in a hopper that feeds the barrel. Barrel has a screw in it, driven by a motor and a gearbox. The screw transports and mixes polyethylene along the length of the barrel, which is heated to a temperature sufficient to melt the polymer. There are heaters and thermocouples along the barrel and on the die. Controllers that use thermocouples for feedback regulate the temperature along the barrel. At the end of the barrel, the material is forced out, through an orifice. Melt filters in here hold back impurities carried into the extruder with the plastic pellets and prevent the die from becoming blocked or damaged. Polyethylene film is usually produced by blown film extrusion. During blown film extrusion, the PE melt is forced through an annular die. Spiral mandrel dies with vertical orientation of the spirals are used for the production of polyethylene films. The bubble that is formed is inflated with air and hauled off at a higher speed than the die outlet speed. A current of air intensively cools the bubble. The bubble is then collapsed, trimmed if necessary, and rolled up using a suitable winding system. Polyethylene film rolls are then cut to the specified length. Therefore for manufacturing polyethylene bags, an extruder and a cutting machine are required.
POLYETHYLENE FILM MACHINE SPECIFICATIONS
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Machine code
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NPS 45 HDPE-LDPE-LLDPE
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NPS 55 HDPE-LDPE-LLDPE
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NPS 60 HDPE-LDPE-LLDPE
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NPS 70 HDPE-LDPE-LLDPE
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NPS 80 LDPE
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NPS 90 LDPE
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NPS 110 LDPE
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Die Diam.
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70mm 120mm
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80mm 140mm
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80mm 190mm
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90mm 220mm
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120mm 300mm
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150mm 350mm
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250mm 500mm
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Capacity Kg/h
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20-35 Kg
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25-45 Kg
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28-60 Kg
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35-70 Kg
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50-90 Kg
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70-120 Kg
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100-170 Kg
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Main Motor
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AC 15 HP
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AC 20 HP
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AC 20 HP
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AC 25 HP
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AC 40 HP
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AC 50 HP
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AC 75 HP
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Heater Capacity
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10 Kw
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15 Kw
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25 Kw
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34 Kw
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40 Kw
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51 Kw
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70 Kw
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Screw rpm. Max.
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20 rpm 70 rpm
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20 rpm 70 rpm
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20 rpm 70 rpm
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20 rpm 70 rpm
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20 rpm 70 rpm
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20 rpm 70 rpm
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20 rpm 70 rpm
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Roller Width
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600 mm
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750 mm
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1000-1200 mm
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Custom Order
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Tower Height
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3000 mm
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3500 mm
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4200 mm
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5000 mm
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6500 mm
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8000 mm
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9000 mm
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Film Width min/max
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150 mm 500 mm
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150 mm 650 mm
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200 mm 1100 mm
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200 mm 1100 mm
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300 mm
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600 mm
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1000 mm
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Film thickness ( -micron)
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2-80
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2-80
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2-80
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Custom Order
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Roller Motor
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AC 1 HP
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AC 1 HP
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AC 1 HP
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AC 1 HP
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AC 2 HP
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AC 4 HP
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AC 5 HP
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Take-up Motor
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AC 0,75 HP
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AC 1 HP
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AC 1 HP
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AC 1 HP
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AC 2 HP
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AC 3 HP
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AC 4 HP
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Total Power
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28 Kw
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30 Kw
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50 Kw
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75 Kw
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91 Kw
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122 Kw
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140 Kw
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Heater Zones
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4
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5
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5
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6
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7
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8
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10
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Weight
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2500 Kg
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3000 Kg
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3500 Kg
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3700 Kg
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4000 Kg
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4500 Kg
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6000 Kg
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Dimensions m.
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4x2,5x17,5
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5x3,2x17,5
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5x3,5x5,2
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5x4x2
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5x5x2
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6x7x2,2
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8x9x3
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*Subject to modification in case of further development
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